Industrial Automation

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Industrial Automation System in Bangladesh

Industrial Automation is called a process of operating machines and Any industrial equipment Devices with the Using of digital logical programming and reducing human being intervention in decision making and manual command process with the help of mechanized equipment using area. Industry implements their automation to increase productivity and reduce Manpower cost money. It utilizes various industrial communication devices such as programmable logic controllers (PLCs), programmable automatic controllers (PACs) which are used to control the industry.

Why Industrial Automation need?

  • This Industrial automation improves the rate of production through superior control of production from Every sides.
  • It helps to produce bulk by significantly reducing product processing time with better quality.
  • It Minimizes cycle times and effort.
  • We are reducing the need for human labor.
  • The investment in workers has been saved.
  • To raise the level of safety
  • lesser influence of human factor to technological process;
  • To increase productivity and efficiency
  • To improve product quality and reliability
  • To reduce the production cost
  • To reduce routine checks
  • To reduce wastage
  • Efficient use of raw materials
  • Reduce energy consumption
  • Increase business profits
  • Replaces humans in tasks done in a dangerous environment
  • Performs duties that are beyond human capabilities of size, weight, speed, endurance

 APPLICATIONS OF INDUSTRIAL AUTOMATION:

  1. Oil and gas industry
  2. Automobile
  3. Manufacturing
  4. Medical applications
  5. Power plants

Automation industry tools:

  •   Best Supervisory Control and Data Acquisition (SCADA) – Find new ways to operate faster way 
  •    Programmable Logic Controller (PLC) - Multiple input and output arrangement
  •    Human Machine Interface (HMI) - Control industrial automation equipment’s
  •    Artificial Neural Network (ANN) – Responsible in processing information
  •    Distributed Control System (DCS) – Monitoring networks
  •    Robotics

Industrial Automation Systems:

We described about the layout of an industrial automation system with the discussion of the different type of Industrial Automation Systems in Bangladesh. Industrial Automation Systems are usually categorized with Those types.

  1. Fixed Automation System
  2. Programmable Automation System
  3. Flexible Automation System
  4. Integrated Automation System

Now we will discuss the four automation types in details:

Fixed Automation System

Fixed Automation System, the production equipment attached with a fixed set of operations or tasks with many sides, and there are rarely any changes to these operations. Fixed Automation System used in continuous flow processes like conveyors and mass production systems area.

Programmable Automation System

In Programmable Automation System, the sequence of operations, as well as the configuration of the machinery, can be changed using electronic controls. Our system requires a significant amount of time and effort to reprogram the machines and usually used in batch process production.

Flexible Automation System

A Flexible Automation System is usually always controlled by computers and where the product varies frequently. CNC machines are the best example of this system. The code given by the operator to the network is unique to a particular job and based on the law, the machine acquires the necessary tools and equipment for the production.

Integrated Automation System

An Integrated Automation System is a set of independent machines, processes and data, all working synchronously under the command of a single control system to implement an automation system of a production process. The CAD (Computer-Aided Design), CAM (Computer-Aided Manufacturing), computer-controlled tools and machines, robots, cranes and conveyors are all integrated using complex scheduling and production control.

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