Industrial Automation System in Bangladesh
Industrial Automation is called a process of operating machines and Any industrial equipment Devices with the Using of digital logical programming and reducing human being intervention in decision making and manual command process with the help of mechanized equipment using area. Industry implements their automation to increase productivity and reduce Manpower cost money. It utilizes various industrial communication devices such as programmable logic controllers (PLCs), programmable automatic controllers (PACs) which are used to control the industry.
What is an Industrial Automation System?
An Industrial Automation System is a technology-driven setup that uses control systems like computers, robots, and information technologies to manage industrial processes automatically. This reduces human intervention and increases efficiency, consistency, and safety.
Core Definition
At its core, industrial automation involves the use of sensors, controllers, and actuators that operate machines or processes with minimal or no human input. These systems are governed by logic-based programming and are widely applied in manufacturing and production environments.
History & Evolution of Automation
Automation began with simple mechanical tools and has evolved through electromechanical relay logic to today’s sophisticated PLC and AI-driven systems. This transformation has enabled mass production, reduced errors, and driven down costs dramatically across industries worldwide.
Importance of Industrial Automation in Bangladesh
Local Industry Needs
Bangladesh’s growing industrial sectors—especially textiles, pharmaceuticals, and food processing—are demanding smarter, faster, and more efficient systems. Automation fills this gap by reducing manual labor and boosting productivity.
Government Support
Initiatives like “Digital Bangladesh” have opened new doors for tech integration in factories. Tax incentives and training programs are encouraging companies to adopt modern technologies.
Challenges & Opportunities
Despite its growth, challenges such as lack of skilled technicians and outdated equipment persist. However, the demand for Industrial Automation in Bangladesh is rising, presenting opportunities for suppliers, technicians, and investors.
Benefits of Industrial Automation Systems
Enhanced Productivity
Machines work faster than humans and can operate 24/7 without fatigue. This boosts production rates and reduces lead times.
Cost Reduction
Once installed, automation systems reduce labor costs and waste. They also minimize downtimes due to predictive maintenance.
Safety and Reliability
Automated processes reduce workplace hazards by keeping human workers away from dangerous operations. They also ensure consistent product quality.
Types of Industrial Automation
Automation can be classified into four main categories:
Fixed Automation
Used in mass production lines where the process doesn’t change. It’s fast but inflexible.
Programmable Automation
Allows for adjustments in programming, ideal for batch production.
Flexible Automation
Highly adaptable systems that switch tasks with minimal downtime. Best for dynamic markets.
Key Components of Industrial Automation & Control Systems
PLCs (Programmable Logic Controllers)
The brain of most automation systems. PLCs interpret input signals and execute logic-based operations.
SCADA Systems
SCADA (Supervisory Control and Data Acquisition) monitors and controls large-scale operations remotely, crucial for utilities and plants.
HMI Interfaces
HMIs (Human-Machine Interfaces) enable operators to interact with machines through touch screens or dashboards.
Top Applications Across Industries in Bangladesh
Textile and Garments
Pharmaceuticals
Food Processing
Energy Sector
How Industrial Automation Works
Sensors & Actuators
Sensors collect data (temperature, pressure, position), while actuators perform actions (turn valves, move arms).
Data Communication
Devices are interconnected via industrial networks like Ethernet/IP or Modbus for real-time data sharing.
Control Logic
PLC and SCADA systems analyze data, make decisions, and issue commands—all within milliseconds.
Recent Trends in Industrial Automation
Industry 4.0 Revolution
Industry 4.0 marks the fourth industrial revolution where cyber-physical systems, cloud computing, and the Internet of Things (IoT) converge to create smart factories. Machines communicate with each other, make decisions, and adjust processes in real-time.
IoT and IIoT Integration
The Industrial Internet of Things (IIoT) integrates sensors and devices across production lines, enabling predictive maintenance, real-time data tracking, and seamless communication across the supply chain.
AI and Machine Learning
Artificial Intelligence is enabling automation systems to learn and adapt. Predictive analytics, image recognition for quality control, and automated decision-making are just some applications.
Industrial Automation System Price in Bangladesh 2025
The Industrial Automation System Price in Bangladesh 2025 is influenced by system complexity, brand, industry type, and integration needs.e
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System Type
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Estimated Price (BDT)
|
|
Basic PLC-Controlled System
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TK 75,000 – TK 150,000
|
|
SCADA Integration System
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TK 300,000 – TK 800,000
|
|
Full IoT-Enabled Industrial Solution
|
TK 1,000,000 – TK 3,500,000
|
|
Customized Automation for Pharma/Textile
|
TK 500,000 – TK 2,000,000
|
Cost Influencing Factors
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Type of equipment (PLC, SCADA, sensors)
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Brand origin (local vs. international)
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Level of customization
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Installation and training services
ROI and Value Over Time
Though upfront costs can be significant, automation yields a high return through labor reduction, energy savings, increased throughput, and fewer quality defects.
Installation Process Explained Step-by-Step
1. Planning and Assessment
Experts visit your facility to assess:
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Current processes
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Automation goals
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Infrastructure readiness
2. Hardware Integration
Controllers, drives, sensors, and actuators are installed and connected to your machines.
3. Software Configuration
Software like HMI or SCADA is installed, programmed, and customized according to process needs.
4. System Testing and Handover
Each function is tested under real-time conditions. Employees are trained, and documentation is provided.
Maintenance and Support for Automation Systems
Routine Checks
Common Issues & Fixes
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Sensor Malfunctions – Calibrate or replace
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Data Loss – Implement regular backups
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Overheating – Ensure adequate ventilation or cooling
Choosing a Reliable Partner
Always opt for suppliers who offer post-installation support, training, and emergency response services.
Challenges in Implementing Automation in Bangladesh
Technical Gaps
Many factories lack the IT infrastructure to support complex systems.
Skill Shortages
Operators and engineers often require upskilling to handle modern control systems.
Infrastructure Limitations
Unstable electricity supply and limited internet bandwidth in some areas can hinder performance.
Safety Standards and Compliance
ISO & IEC Standards
Electrical Safety
Ensure all systems are grounded and follow Bangladesh Electrical Code.
Factory Laws in Bangladesh
Automation systems must comply with labor, safety, and energy laws applicable to industrial operations.
Choosing the Right Automation System for Your Industry
Factors to Consider
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Process complexity
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Budget
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Scalability
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Workforce skill level
Industry-Specific Requirements
For example, the pharmaceutical industry requires precision and sterility, while textiles need high-speed and synchronized motion controls.
Industrial Automation for SMEs in Bangladesh
Small and medium enterprises (SMEs) often avoid automation due to cost. However, scalable solutions and government incentives now make it more feasible.
Cost-Effective Options
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Modular PLCs
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Standalone sensors
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Budget HMI panels
Scalable Solutions
Start with one section of your operation and expand as profits grow.
Government Incentives
Tax benefits and low-interest financing schemes are now available under the Digital Bangladesh initiative.
The Future of Industrial Automation in Bangladesh
Market Forecast 2025
Experts predict the automation market in Bangladesh will grow by 15% annually, especially in the textiles and FMCG sectors.
Technological Advancements
Expect to see:
Blockchain for supply chain security
Conclusion
Industrial automation is not just a luxury, it's a necessity for modern businesses in Bangladesh. From enhanced productivity to reduced risks and global competitiveness, the benefits are undeniable. With growing demand, government support, and technological advances, now is the ideal time to explore Industrial Automation & Control Systems for your factory or enterprise.
FAQs on Industrial Automation Systems
Q1: What is an Industrial Automation System?
A setup that uses control technologies to automate industrial processes, reducing human involvement.
Q2: What industries in Bangladesh benefit most from automation?
Textiles, pharmaceuticals, food processing, and energy sectors.
Q3: Are automation systems expensive?
They can be an investment, but they reduce long-term costs significantly.
Q4: How long does the installation take?
Anywhere from a few weeks to a few months, depending on system complexity.
Q5: What is the Industrial Automation System Price in Bangladesh 2025?
Prices range from BDT 75,000 to over BDT 3,500,000 depending on the system type.
Q6: Is training provided by suppliers?
Yes, most reputed suppliers offer full training packages and manuals.
